• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The present invention pertains to: a fouling-resistant reverse osmosis membrane; a method for producing same; and a fouling-resistant reverse osmosis module including same, and more specifically, to a fouling-resistant reverse osmosis membrane having excellent fouling resistance against contaminants including organic and inorganic contaminants, excellent antibacterial activity against microorganisms and the like, as well as an excellent flow rate and salt removal rate, and excellent longevity in terms of retaining fouling resistance and antibacterial activity; a method for producing same; and a fouling-resistant reverse osmosis module including same.
    公开号:ES2811675A2
    申请号:ES202090065
    申请日:2019-07-31
    公开日:2021-03-12
    发明作者:Jong Min Lee
    申请人:Toray Advanced Materials Korea Inc；
    IPC主号:
    专利说明:

    [0002] Scale resistant reverse osmosis membrane, manufacturing process and including scale resistant reverse osmosis module
    [0004] Cross reference to related request
    [0006] The present application claims the priority and benefit of Korean Patent Application No. 10-2018-0089091, filed July 31, 2018, the disclosure of which is incorporated herein by reference in its entirety.
    [0008] Background
    [0010] 1. Field of the invention
    [0012] The present invention relates to a scale resistant reverse osmosis membrane, a manufacturing process thereof and a scale resistant reverse osmosis module including it, and more specifically, to a scale resistant reverse osmosis membrane. scale having excellent antifouling properties against fouling materials such as organic substances, inorganic substances and the like, antimicrobial performance against microorganisms and the like, flow, salt removal rate and retention of antifouling properties and antimicrobial performance, a manufacturing process and a scale resistant reverse osmosis module that includes it.
    [0014] 2. Discussion on related art
    [0016] Reverse osmosis membranes are generally used to separate dissociated substances from a solution. Conventionally, reverse osmosis membranes have been used in the desalination process of salt water (brackish) or sea water, and the desalination process provides fresh water or pure water suitable for domestic, agricultural and industrial uses. The desalination process using the reverse osmosis membrane is a process of filtering dissolved ions or molecules from a solution by pressurizing salt water, and only the water passes through the osmosis membrane reverse by pressurization. There are several conditions for the commercial use of the desalination process using the reverse osmosis membrane, and a high salt rejection rate is an important condition. To be used commercially, typical reverse osmosis membranes must have a salt rejection rate of 97% or more.
    [0018] However, the general type of reverse osmosis membrane is a composite membrane consisting of a microporous support layer formed by the application of a hydrophobic polymer onto a polyester nonwoven fabric and a polyamide layer formed onto the microporous support layer. , and it is common for the polyamide layer to be formed by interfacial polymerization of an aqueous solution of multifunctional amine and an organic solution of multifunctional acid halide. The microporous backing layer supports the reverse osmosis membrane and has high flux characteristics, and the salt separation performance is determined by the polyamide layer.
    [0020] In this case, in order to be used in high-capacity commercial use, the reverse osmosis membrane must include a polyamide layer with a high salt rejection rate and allow a large amount of water to filter through, even at relatively low pressures. . Consequently, research has been conducted on a reverse osmosis membrane focused on achieving a high rate of salt removal, and further studies on increasing flux and improving chemical resistance continue.
    [0022] As described above, various attempts have been made to improve the performance of the polyamide reverse osmosis membrane, and a reverse osmosis membrane has been proposed which exhibits high chemical resistance and excellent separation and permeation performance, but Among the physical properties of the membrane, those related to the fouling of the membrane remain unresolved.
    [0024] Therefore, there is an urgent need to develop a separation membrane which has excellent antifouling properties against fouling materials such as organic, inorganic substances and the like, antimicrobial performance against microorganisms and the like, flux, salt removal rate and the retention of antifouling properties and antimicrobial performance.
    [0025] Summary of the invention
    [0027] The present invention is directed to provide a fouling resistant reverse osmosis membrane, having excellent antifouling properties against fouling materials such as organic, inorganic substances and the like, antimicrobial performance against microorganisms and the like, a flux, a salt removal rate and the retention of antifouling properties and antimicrobial performance, a manufacturing process thereof, and a fouling resistant reverse osmosis module that includes it.
    [0029] One aspect of the present invention provides a scale resistant reverse osmosis membrane, including: a porous support; a porous polymer backing layer; a polyamide layer formed by the interfacial polymerization of a first solution that includes a multifunctional amino compound and a second solution that includes a multifunctional acid halide compound; and an antimicrobial layer provided by the covalent bonding of an antimicrobial agent, which is a compound represented by the following Chemical Formula 1, to at least a portion of a surface of the polyamide layer.
    [0031] [Chemical formula 1]
    [0033]
    [0036] In Chemical Formula 1, R1 to R4 each independently represent a hydrogen ion or a C 1 to C 10 alkyl group, and X- represents a halide ion.
    [0038] According to an exemplary embodiment of the present invention, the antimicrobial layer may be provided so as to entirely surround an outer surface of the polyamide layer.
    [0040] In addition, the scale resistant reverse osmosis membrane can have a flux of 24 GFD or more, a salt removal rate of 99 % or more, and a rate of less than 14% flow reduction, as measured by Measurement Procedure 1 below.
    [0042] [Measurement procedure 1]
    [0044] The flow and the rate of salt removal are measured by operating the membrane in an aqueous solution of sodium chloride (NaCl) with a concentration of 2,000 ppm at 25 ° C and 225 psi for one hour, and the rate of reduction of the flow It is measured by operating the membrane in the same aqueous solution in the presence of milk powder for 2 hours and then measuring the relationship between the reduced flow and the initial flow.
    [0046] Another aspect of the present invention provides a method of manufacturing a fouling resistant reverse osmosis membrane, which includes the steps of: (1) treating an upper surface of a porous support with a polymer solution to form a support layer porous polymer; (2) contacting the polymer support layer with a first solution that includes a multifunctional amine compound and treating the resulting polymer support layer with a second solution that includes a multifunctional acid halide compound to form a polyamide layer on an upper surface of the polymer support layer; and 3) treating the polyamide layer with an antimicrobial layering solution containing an antimicrobial agent, which is a compound represented by the following Chemical Formula 1, to form an antimicrobial layer covalently adhered to at least a portion of the surface of the polyamide layer.
    [0048] [Chemical formula 1]
    [0050]
    [0053] In Chemical Formula 1, R1 to R4 each independently represent a hydrogen ion or a C 1 to C 10 alkyl group, and X- represents a halide ion.
    [0054] According to an exemplary embodiment of the present invention, the multifunctional amino compound in step (2) may include one or more selected from the group consisting of m-phenylenediamine, p-phenylenediamine, o-phenylenediamine, and dimethylenepiperazine.
    [0056] In addition, the multifunctional acid halide compound of step (2) may include one or more selected from the group consisting of trimesyl chloride, isophthaloyl chloride, terephthaloyl chloride, 1,3,5-tricarbonyl chloride. cyclohexane and 1,2,3,4-cyclohexane tetracarbonyl chloride.
    [0058] Furthermore, the covalent bonding in step (3) may be the covalent bonding of a residual functional group of the acid halide compound of the polyamide layer with the antimicrobial agent which is a compound represented by Chemical Formula 1.
    [0060] In addition, the antimicrobial agent can be contained between 0.001 and 0.6% of the total weight of the antimicrobial layer-forming solution.
    [0062] Furthermore, step (3) can be performed by treating with the layer-forming antimicrobial solution containing the antimicrobial agent at a temperature of 10 to 98 ° C for 5 to 600 seconds.
    [0064] In addition, the polymer solution in step (1) may include one or more polymers selected from the group consisting of a polysulfone-based polymer, a polyamide-based polymer, a polyimide-based polymer, a polyester-based polymer. , an olefin-based polymer, polyvinylidene fluoride, a polybenzimidazole polymer, and polyacrylonitrile.
    [0066] Furthermore, the polymer solution in step (1) can include one or more solvents selected from the group consisting of N-methyl-2-pyrrolidone (NMP), dimethylformamide (DMF), dimethyl sulfoxide (DMSO), and dimethylacetamide (DMAc).
    [0068] Another aspect of the present invention is a scale resistant reverse osmosis module, which includes the scale resistant reverse osmosis membrane described above.
    [0069] Detailed description of exemplary embodiments
    [0071] Hereinafter, the present invention will be described in detail with reference to embodiments so that persons skilled in the art can easily carry out the present invention. However, the present invention can be carried out in a number of different ways, and is therefore not limited to the embodiments described herein.
    [0073] To facilitate the understanding of a scale resistant reverse osmosis membrane according to the present invention, a scale resistant reverse osmosis membrane of the present invention will be described with reference to a manufacturing process which will be described below.
    [0075] A scale resistant reverse osmosis membrane, according to one embodiment of the present invention, is manufactured by means of a process that includes the steps of: (1) treating an upper surface of a porous support with a polymer solution to form a porous polymer backing layer; (2) contacting the polymer support layer with a first solution that includes a multifunctional amine compound and treating the resulting polymer support layer with a second solution that includes a multifunctional acid halide compound to form a polyamide layer on an upper surface of the polymer support layer; and 3) treating the polyamide layer with an antimicrobial layering solution containing an antimicrobial agent, which is a compound represented by the following Chemical Formula 1, to form an antimicrobial layer covalently adhered to at least a portion of the surface of the polyamide layer.
    [0077] [Chemical formula 1]
    [0079]
    [0082] In Chemical Formula 1, R1 to R4 each independently represent a hydrogen ion or a C 1 to C 10 alkyl group, and X- represents a halide ion.
    [0083] First, the step (1) of treating an upper surface of a porous support with a polymer solution to form a porous polymer support layer will be described.
    [0085] The porous support can be used without limitation as long as it normally serves as a support for a reverse osmosis membrane of the art and is preferably a fabric, a knitted fabric or a non-woven fabric, and more preferably a non-woven fabric.
    [0087] When the porous backing is a nonwoven fabric, the type, fineness, length, basis weight, density, and the like of the fiber included in the nonwoven fabric can be adjusted to control the desired physical properties, such as porosity, the diameter of the pores, the strength and permeability, and the like, of the support.
    [0089] The support material can be used without limitation as long as it can serve as a support for a typical membrane and is used in a support for a typical membrane. Preferably, synthetic fibers selected from the group consisting of polyester, polypropylene, nylon and polyethylene can be used; or natural fibers such as cellulose-based fibers.
    [0091] The average diameter of the pores of the support is not limited, as long as it is an average diameter of the pores of a support that can normally be used in the art. As a non-limiting example, the support may have a mean pore diameter of 1 to 100 µm, and more preferably, 1 to 50 µm.
    [0093] The support of the present invention preferably has a thickness of 20 to 150 µm. A support thickness less than 20 µm can adversely affect the strength of the entire membrane and its function as a support, and a support thickness greater than 150 µm can cause a decrease in flux and a limitation in the processing of the module.
    [0095] In addition, the polymer solution to be treated on the upper surface of the porous support will be described.
    [0097] First, a solvent included in the polymer solution is not particularly limited as long as it allows a polymer included in the polymer solution to dissolve uniformly without formation of a precipitate. More preferably, N-methyl-2-pyrrolidone (NMP), dimethylformamide (DMF), dimethyl sulfoxide (DMSO), dimethylacetamide (DMAc) and the like can be used alone or in combination.
    [0098] As the polymer, any polymer included in a polymer support layer for a typical reverse osmosis membrane can be used, and the polymer preferably has an average molecular weight of 65,000 to 150,000 taking into account the mechanical strength. By way of example, one or more selected from the group consisting of a polysulfone-based polymer, a polyamide-based polymer, a polyimide-based polymer, a polyester-based polymer, an olefin-based polymer can be used. , polyvinylidene fluoride, a polymer of polybenzimidazole and polyacrylonitrile.
    [0100] The polymer solution preferably includes the polymer described above at 7 to 35% by weight. When the polymer is included at less than 7% by weight, the strength degrades, and the viscosity of the solution is reduced, and therefore it can be difficult to manufacture a membrane. When the polymer is included at more than 35% by weight, the concentration of the polymer solution increases excessively, and therefore it may be difficult to manufacture a membrane.
    [0102] The polymer support layer used in the reverse osmosis membrane of the present invention is a common microporous support layer, and there is no particular limitation as to the type thereof, but the support layer generally needs to have a measure of pore that is sufficient to allow permeable water to penetrate and is suitable not to interfere with the crosslinking of an ultra-thin film formed thereon. In this case, the porous backing layer preferably has a pore diameter of 1 to 500 nm, and when the pore diameter is more than 500 nm, the ultra-thin film sinks into the pore after being formed, and therefore it can be difficult to achieve the required smooth sheet structure.
    [0104] Next, the step (2) of immersing the polymer support layer in a first solution including a multifunctional amine compound and treating the resulting polymer support layer with a second solution including a multifunctional acid halide compound will be described to forming a polyamide layer on an upper surface of the polymer support layer.
    [0106] The multifunctional amine compound included in the first solution is a material having 2 to 3 functional amine groups per monomer and can be a polyamine that includes primary amines or secondary amines. In this case, as the polyamine, m-phenylenediamine, p-phenylenediamine, o-phenylenediamine, or an aromatic primary diamine, which is a substitution product, and, as another example, an aliphatic primary diamine, a cycloaliphatic primary diamine such as cyclohexine diamine, a cycloaliphatic secondary amine such as piperazine, an aromatic secondary amine or the like can be used. More preferably, among the multifunctional amine compounds, m-phenylenediamine is used, and in this case, an aqueous solution containing 0.5 to 10% by weight m-phenylenediamine is preferred, and more preferably, m-phenylenediamine is contained between 1 and 4% by weight.
    [0108] The polymer support layer can be immersed in the first solution, including the amino compound, for 0.1 to 10 minutes, and preferably 0.5 to 1 minute.
    [0110] Furthermore, the multifunctional acid halide compound included in the second solution can be used alone or in combination with one or more selected from the group consisting of trimethyl chloride, isophthaloyl chloride, terephthaloyl chloride, 1,3,5 tricarbonyl chloride. -cyclohexane and 1,2,3,4-cyclohexane tetracarbonyl chloride.
    [0112] The multifunctional acid halide compound can be dissolved at 0.01-2% by weight, and preferably 0.05-0.3% by weight, in an aliphatic hydrocarbon solvent. In this case, as the aliphatic hydrocarbon solvent, a mixture of a C5 to a C12 n-alkane and structural isomers of a C8 saturated or unsaturated hydrocarbon or a C5 to C7 cyclic hydrocarbon is preferably used. In forming the polyamide layer of the present invention, the support layer which has been treated with the aqueous solution containing multifunctional amines can be treated with the multifunctional acid halide compound for 0.1 to 10 minutes, and preferably , 0.5 to 1 minute.
    [0114] Next, the step (3) of treating the polyamide layer with an antimicrobial layer forming solution containing an antimicrobial agent to form an antimicrobial layer covalently adhered to at least a portion of a surface of the polyamide layer will be described.
    [0116] The antimicrobial agent covalently adheres to at least a portion of a surface of the polyamide layer to form an antimicrobial layer, and the antimicrobial agent includes a compound represented by the following Chemical Formula 1.
    [0117] [Chemical formula 1]
    [0119]
    [0122] In Chemical Formula 1, R 1 to R 4 each independently represent a hydrogen ion or a C 1 to C 10 alkyl group, and X - represents a halide ion. Preferably, R 1 to R 4 each independently represent a C 1 to C 6 alkyl group, and X - represents F - or Cl-, and more preferably, R 1 to R 4 each independently represents a group. C 1 to C 4 alkyl, and X - is Cl-.
    [0124] Instead, the covalent bond in step (3) can be the covalent bond of a residual functional group of the acid halide compound of the polyamide layer with the antimicrobial agent, which is a compound represented by Chemical Formula 1.
    [0126] When the antimicrobial agent, which is a compound represented by Chemical Formula 1, is covalently attached to at least a portion of a surface of the polyamide layer described above to form the antimicrobial layer, the antifouling properties against the materials can be improved. fouling such as inorganic substances, organic substances and microorganisms, and remarkably excellent antifouling properties can be achieved under various raw water conditions such as salt (brackish) water, sewage and sea water, and excellent strength. Accordingly, since the fouling resistance of the reverse osmosis membrane of the present invention can fundamentally prevent the fouling of the membrane occurring during operation, it is possible to reduce the operating costs and improve the operational efficiency and service life of the membrane extending the cleaning cycle compared to a conventionally marketed membrane. Therefore, scale resistant reverse osmosis membrane can be used for various applications.
    [0128] Meanwhile, in step (3), the polyamide layer can be treated with the antimicrobial layer forming solution containing the antimicrobial agent at between 10 98 ° C, and preferably, at between 20 and 95 ° C for 5 to 600 seconds, preferably 10 to 300 seconds, and more preferably 20 to 240 seconds to form a layer antimicrobial. When the temperature conditions described above for treatment with the antimicrobial layering solution are not met, an antimicrobial layer is not easily formed, and therefore the antifouling properties and antimicrobial performance may degrade, and the retention of the properties Antifouling and antimicrobial performance can also degrade. Furthermore, when the treatment time is less than 5 seconds, the desired level of antimicrobial layer is not formed, and therefore the antifouling properties and antimicrobial performance may degrade, and the retention of antifouling properties and antimicrobial performance may also degrade. On the other hand, when the treatment time is more than 600 seconds, the initial flow and the salt removal rate may be degraded.
    [0130] In this case, the treatment with the antimicrobial layer-forming solution can be carried out by means of a typical procedure, and preferably, by spraying or impregnation, but the present invention is not limited thereto.
    [0132] The antimicrobial agent may be contained in a percentage of 0.001 to 0.6% by weight, preferably 0.005 to 0.5% by weight, and more preferably 0.01 to 0.45% by weight with respect to the total weight of the antimicrobial layer-forming solution. When the content of the antimicrobial agent is less than 0.001% by weight relative to the total weight of the antimicrobial layer-forming solution, the antifouling properties and antimicrobial performance may be degraded, and the retention of antifouling properties and antimicrobial performance may also look degraded. On the other hand, when the content of the antimicrobial agent is more than 0.6% by weight, the initial flow and the salt removal rate may be degraded.
    [0134] However, the process for manufacturing a scale-resistant reverse osmosis membrane according to the present invention may further include, after step (3), step (4) of performing cleaning with each of an aqueous solution basic and distilled water at 20 to 95 ° C for 1 to 150 minutes to remove residues and impurities, but the present invention is not limited thereto.
    [0136] The scale resistant reverse osmosis membrane of the present invention, which is manufactured by the manufacturing process described above, includes: a porous support; a porous polymer backing layer; a polyamide layer formed by the interfacial polymerization of a first solution that includes an amino compound multifunctional and a second solution that includes a multifunctional acid halide compound; and an antimicrobial layer provided by the covalent bonding of an antimicrobial agent, which is a compound represented by Chemical Formula 1, to at least a portion of a surface of the polyamide layer.
    [0138] As for the description of the scale resistant reverse osmosis membrane according to the present invention which will be described below, the same description will be omitted as in the previous description of the manufacturing process of a scale resistant reverse osmosis membrane.
    [0140] However, the bonding structure of the porous support, the polymer support layer and the polyamide layer included in the fouling resistance of the reverse osmosis membrane according to the embodiment of the present invention can vary, and the fouling resistance Reverse osmosis membrane can have various bonding structures in which the individual layers are provided as multiple layers, the polymer support layer and the polyamide layer are sequentially stacked on both surfaces of the porous support, and the like, but the The present invention is not particularly limited thereto. As an example, the fouling resistance of the reverse osmosis membrane according to the present invention may include a porous support, a polymer support layer provided on an upper surface of the porous support, and a polyamide layer provided on an upper surface of the polymer backing layer.
    [0142] As described above, the antimicrobial layer can be provided on at least a portion of a surface of the polyamide layer and is preferably provided to completely surround an outer surface of the polyamide layer. Accordingly, the excellent antifouling properties against fouling materials such as organic substances, inorganic substances and the like, excellent antimicrobial performance against microorganisms and the like, excellent flow, excellent salt removal rate and excellent retention of antifouling properties and antimicrobial performance can be exhibited at the same time.
    [0144] However, the scale resistant reverse osmosis membrane according to the present invention may have a flux of 24 GFD or more (preferably 25 GFD or more), a salt removal rate of 99% or more (preferably 99.5 % or more), and a flow reduction rate of less than 14% (preferably less than 12%, and more preferably less than 5%), as measured by the following Measurement Procedure 1.
    [0146] [Measurement procedure 1]
    [0148] The flow and the rate of salt removal are measured by operating the membrane in an aqueous solution of sodium chloride (NaCl) with a concentration of 2,000 ppm at 25 ° C and 225 psi for one hour, and the rate of reduction of the flow It is measured by operating the membrane in the same aqueous solution in the presence of powdered milk for 2 hours and then measuring the relationship between the reduced flow and the initial flow.
    [0150] Furthermore, the present invention provides a scale resistant reverse osmosis module including the above described scale resistant reverse osmosis membrane according to the present invention.
    [0152] The configuration of the reverse osmosis module can be the same as that of a reverse osmosis module normally used in the art. As a non-limiting example, the reverse osmosis membrane can be spirally wound around a porous permeable water outlet tube along with a spacer to form a flow channel, and end caps can be included at both ends of the wound membrane for stability. in the form of it. The material, shape and size of the spacer and end cap can be the same as a spacer and end cap used in a typical reverse osmosis module. The reverse osmosis membrane wound, as described above, can be housed in an outer box, and the material, size, and shape of the outer box can also be the same as an outer box used in a module. typical of reverse osmosis.
    [0154] Furthermore, the reverse osmosis module according to an exemplary embodiment of the present invention may include the reverse osmosis membrane according to the present invention in a spirally wound state around a permeable and porous water outlet pipe in the case Exterior.
    [0156] According to the scale resistant reverse osmosis membrane, the manufacturing process of the same and the scale resistant reverse osmosis module included in the same of the present invention, the antifouling properties against fouling materials such as organic substances, inorganic and the like and the Antimicrobial performance against microorganisms and the like can be excellent, and flow, salt removal rate and retention of antifouling properties and antimicrobial performance can also be excellent.
    [0158] Hereinafter, the present invention will be described with reference to exemplary embodiments, although the exemplary embodiments are provided for illustrative purposes and are not intended to limit the scope of the present invention.
    [0160] Examples
    [0162] Example 1: Fabrication of a scale resistant reverse osmosis membrane
    [0164] A polymer solution including dimethylformamide as solvent and polysulfone as polymer at 17.5% by weight was poured to an average thickness of 125 pm on a polyester non-woven fabric, and the resulting material was immediately immersed in distilled water at 25 ° C to induce the phase transition, thus forming a polymer support layer. The resulting material was then washed sufficiently to remove the solvent and water from the support layer and stored in pure water. Then, the polymer support layer was immersed for one minute in a first solution (aqueous solution) including 2.25 wt% m-phenylenediamine as a multifunctional amino compound, and then the aqueous solution layer on the surface was removed by compression. Subsequently, the resulting polymer support layer was immersed for one minute in a second solution (organic solution) that included 0.07% by weight trimethyl chloride and 0.03% by weight isophthaloyl chloride as halide compounds. multifunctional acids to induce interfacial polymerization and then dried at 25 ° C for one minute to form a polyamide layer on an upper surface of the polymer support layer.
    [0166] Immediately after being formed, the polyamide layer was immersed for one minute in an antimicrobial layering solution (aqueous solution) containing an antimicrobial agent, which is a compound represented by the following Chemical Formula 1, at 0.2% by weight , then soaked for 2 hours in a basic aqueous solution including 0.2% by weight sodium carbonate to remove unreacted residues, and washed for 30 minutes to make a scale resistant reverse osmosis membrane .
    [0167] [Chemical formula 1]
    [0169]
    [0172] In Chemical Formula 1, R1 represents a hydrogen atom, R2 through R4 each independently represent a methyl group, and X- represents Cl-.
    [0174] Examples 2 to 11 and Comparative Example 1
    [0176] Scale resistant reverse osmosis membranes were manufactured in the same manner as in Example 1, except that the content of an antimicrobial agent, the treatment time of an antimicrobial layer-forming solution, whether an antimicrobial layer was formed, and Similar were changed as shown in Tables 1-3 below.
    [0178] Comparative Example 2
    [0180] A reverse osmosis membrane was manufactured in the same manner as in Example 1, except that N-2-aminoethyl-2,3,4,5,6-pentahydroxy hexanamide was used as the antimicrobial agent.
    [0182] Comparative Example 3
    [0184] A reverse osmosis membrane was manufactured in the same manner as in Example 1, except that an antimicrobial layer was formed by physical adsorption by impregnation with an aqueous solution containing glycidyltrimethylammonium chloride and having no amine group at its 0 termination. , 2 % by weight.
    [0186] Experimental examples
    [0188] The scale resistant reverse osmosis membranes made according to the examples and comparative examples were evaluated in relation to the following physical properties, and the results thereof are shown in Tables 1 to 3 below.
    [0190] 1. Evaluation of antimicrobial performance
    [0192] The antimicrobial performance of the scale resistant reverse osmosis membranes manufactured according to the examples and comparative examples was measured according to a JIS Z 2010 film adhesion method. Microbial test solutions containing each of Staphylococcus aureus in an initial number of bacteria of 1.7 * 104 (number of bacteria / cm2) and Escherichia coli in an initial number of bacteria of 1.6 * 104 (number of bacteria / cm2), which spread evenly covering the sample with a standard film, and subjected to stationary culture at 35 ° C and 90% relative humidity for 24 hours, and then neutralized with a neutralizing solution. Subsequently, the solution was collected and incubated in a medium, and 24 hours later the number of bacteria (number of bacteria / cm2) was measured.
    [0194] 2. Evaluation of the flow and rate of salt removal
    [0196] Each of the scale resistant reverse osmosis membranes made according to the examples and comparative examples was operated for one hour in a 2,000 ppm aqueous sodium chloride solution at 25 ° C and 225 psi. A sample was then collected and the flow and rate of salt removal from the sample was measured.
    [0198] 3. Evaluation of antifouling properties
    [0200] Each of the scale-resistant reverse osmosis membranes manufactured according to the examples and comparative examples was operated in aqueous sodium chloride solutions at a concentration of 2,000 ppm, each containing milk powder at 50 ppm. , dodecyl trimethylammonium bromide (DTAB) at 5 ppm, sodium dodecyl sulfate (SDS) at 50 ppm, and Triton-X100 at 5 ppm, at 25 ° C and 225 psi for 2 hours, and the rate of reduction of flow relative to initial flow.
    [0201] 4. Evaluation of resistance
    [0203] Each of the scale resistant reverse osmosis membranes made according to the Examples and Comparative Examples were operated sequentially in 0.1% by weight of sodium hydroxide, 0.2% by weight of hydrochloric acid, and water. crude at 225 psi and 25 ° C for one hour in each solution and cleaned with pure water. The surface load was then measured before and after operation. The resistance was verified by determining if the antimicrobial layer of the surface was detached under acidic and basic conditions according to a change in the result of the measurement of the surface load (no change in the value of the surface load: or , change in the value of the surface load: x).
    [0205] [Table 1]
    [0207]
    [0208]
    [0210] [Table 2]
    [0211]
    [0213] [Table 3]
    [0214]
    [0215]
    [0218] As shown in Tables 1 to 3, it can be seen that Examples 1, 3 to 6, 9 and 10, which satisfy all the conditions according to the present invention (such as the content of an antimicrobial agent, the treatment time of a solution antimicrobial layer former, whether an antimicrobial layer was formed, a kind of antimicrobial agent, a bonding procedure of an antimicrobial layer and a polyamide layer, and the like), showed excellent antimicrobial performance, excellent flow, excellent rate of salt removal and low flow reduction rate, so they can be exhibited Remarkably excellent antifouling properties, compared to Examples 2, 7, 8 and 11 and Comparative Examples 1 to 3 which did not satisfy at least one of the conditions mentioned.
    [0220] According to the scale resistant reverse osmosis membrane, the manufacturing process of the same, and the scale resistant reverse osmosis module including the same of the present invention, the antifouling properties against fouling materials such as organic substances, inorganic and the like and antimicrobial performance against microorganisms and the like can be excellent, and flow, salt removal rate and retention of antifouling properties and antimicrobial performance can also be excellent.
    [0222] Although the present invention has been described in detail with reference to exemplary embodiments of the present invention, the scope of the present invention is not limited to exemplary embodiments. Those skilled in the art should understand that other exemplary embodiments may be proposed by adding, modifying, and removing components, and that these exemplary embodiments may also be within the scope of the present invention.
    权利要求:
    Claims (12)
    [1]
    1. A scale resistant reverse osmosis membrane comprising:
    a porous support;
    a porous polymer backing layer;
    a polyamide layer formed by the interfacial polymerization of a first solution, which includes a multifunctional amino compound and a second solution that includes a multifunctional acid halide compound; Y
    an antimicrobial layer provided by the covalent bonding of an antimicrobial agent, which is a compound represented by the following Chemical Formula 1, to at least a portion of a surface of the polyamide layer:
    [Chemical formula 1]

    [2]
    2. The fouling resistant reverse osmosis membrane of claim 1, wherein the antimicrobial layer is provided to completely surround an outer surface of the polyamide layer.
    [3]
    The scale resistant reverse osmosis membrane of claim 1, wherein the scale resistant reverse osmosis membrane has a flux of 24 GFD or more, a salt removal rate of 99 % or more, and a flow reduction rate of less than 14%, as measured by the following measurement procedure 1.
    [Measurement procedure 1]
    The flux and the rate of salt removal are measured by operating the membrane for one hour in an aqueous solution of sodium chloride (NaCl) with a concentration of 2,000 ppm at 25 ° C and 225 psi, and the rate of reduction of the flux It is measured by operating the membrane for 2 hours in the same aqueous solution in the presence of powdered milk and then measuring the relationship between the reduced flow and the initial flow.
    [4]
    4. A method of manufacturing a scale resistant reverse osmosis membrane, comprising the steps of:
    (1) treating an upper surface of a porous support with a polymer solution to form a porous polymer support layer;
    (2) contacting the polymer backing layer with a first solution including a multifunctional amine compound and treating the resulting polymer backing layer with a second solution including a multifunctional acid halide compound to form a polyamide layer on an upper surface of the polymer backing layer; Y
    (3) treating the polyamide layer with an antimicrobial layering solution containing an antimicrobial agent, which is a compound represented by the following Chemical Formula 1, to form an antimicrobial layer covalently adhered to at least a portion of a surface of the polyamide layer:
    [Chemical formula 1]

    [5]
    The method of claim 4, wherein the multifunctional amino compound of step (2) includes one or more selected from the group consisting of m-phenylenediamine, p-phenylenediamine, o-phenylenediamine, and dimethylenepiperazine.
    [6]
    The process of claim 4, wherein the multifunctional acid halide compound of step (2) includes one or more selected from the group consisting of trimesoyl chloride, isophthaloyl chloride, terephthaloyl chloride, tricarbonyl chloride of 1 1,2,3,4-cyclohexane, 3,5-cyclohexane and tetracarbonyl chloride.
    [7]
    The method of claim 4, wherein the covalent bonding in step (3) is the covalent bonding of a residual functional group of the acid halide compound of the polyamide layer with the antimicrobial agent, which is a compound represented by Chemical Formula 1.
    [8]
    8. The method of claim 4, wherein the antimicrobial agent is contained between 0.001 and 0.6% by weight relative to the total weight of the layer-forming antimicrobial solution.
    [9]
    The method of claim 4, wherein step (3) is performed by treating with the antimicrobial layer-forming solution containing the antimicrobial agent, at 10 to 98 ° C for 5 to 600 seconds.
    [10]
    The method of claim 4, wherein the polymer solution in step (1) includes one or more polymers selected from the group consisting of a polysulfone-based polymer, a polyamide-based polymer, and a polyamide-based polymer. made of polyimide, a polyester-based polymer, an olefin-based polymer, polyvinylidene fluoride, a polybenzimidazole polymer, and polyacrylonitrile.
    [11]
    The method of claim 4, wherein the polymer solution in step (1) includes one or more solvents selected from the group consisting of N-methyl-2-pyrrolidone (NMP), dimethylformamide (DMF), dimethyl sulfoxide (DMSO) and dimethylacetamide (DMAc).
    [12]
    A scale resistant reverse osmosis module comprising the scale resistant reverse osmosis membrane according to any of claims 1 to 3.
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    同族专利:
    公开号 | 公开日
    KR102102040B1|2020-04-17|
    CN112261989A|2021-01-22|
    JP2021528243A|2021-10-21|
    KR20200013892A|2020-02-10|
    SG11202012263QA|2021-01-28|
    US20210291119A1|2021-09-23|
    ES2811675R1|2021-11-15|
    WO2020027580A1|2020-02-06|
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    KR1020180089091A|KR102102040B1|2018-07-31|2018-07-31|Fouling resistant reverse osmosis membrane, manufacturing method thereof and fouling resistant reverse osmosis module containing the same|
    PCT/KR2019/009557|WO2020027580A1|2018-07-31|2019-07-31|Fouling-resistant reverse osmosis membrane, method for producing same, and fouling-resistant reverse osmosis module including same|
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